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日處理5噸低溫蒸發結晶設備_廣東鑫山_全流程高鹽廢水處理工藝廠家 5 Ton/Day Low-Temperature Evaporation Crystallization Equipment_Gua

廣東鑫山日處理5噸低溫蒸發結晶設備,搭配定制化全流程高鹽廢水處理工藝,涵蓋廢水收集、預處理等6大環節,依托低溫蒸餾技術,能耗180度/噸,適配化工/電鍍等行業,實現廢水達標排放與資源回收,穩定高效且提供一站式售后運維。Guangdong Xinshan's 5 ton/day low-temperature evaporation crystallization equipment is matched with a customized full-process high-salt wastewater treatment process, including 6 links such as wastewater collection and pretreatment. Relying on low-temperature distillation technology, energy consumption is 180 degrees/ton, suitable for chemical, electroplating and other industries, realizin


產品細節

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產品特色

廣東鑫山日處理5噸低溫蒸發結晶設備,結合核心參數與低溫蒸餾技術優勢,形成四大差異化特色,兼顧高效性、經濟性與穩定性,全方位適配中小型企業高鹽廢水處理需求,區別于傳統同類設備,核心特色如下:

Combined with core parameters and the advantages of low-temperature distillation technology, Guangdong Xinshan's low-temperature evaporation crystallization equipment with a daily treatment capacity of 5 tons forms four differentiated characteristics, taking into account efficiency, economy and stability, fully adapting to the high-salt wastewater treatment needs of small and medium-sized enterprises, different from traditional similar equipment, and the core characteristics are as follows:

其一,節能高效,運行成本低。設備搭載65KW總功率設計,依托低溫蒸餾技術,將能耗精準控制在180度/噸,比傳統高溫蒸發設備節能30%以上,大幅降低中小型企業日均5噸高鹽廢水處理的運營成本,同時每小時穩定處理250L廢水,精準匹配5噸/天的處理需求,無廢水積壓隱患。

First, energy-saving and efficient, with low operating costs. Equipped with a 65KW total power design, the equipment relies on low-temperature distillation technology to accurately control energy consumption at 180 degrees per ton, which is more than 30% more energy-saving than traditional high-temperature evaporation equipment, greatly reducing the operating cost of treating 5 tons of high-salt wastewater per day for small and medium-sized enterprises. At the same time, it stably treats 250L of wastewater per hour, accurately matching the daily treatment demand of 5 tons, without the hidden danger of wastewater backlog.

其二,材質優質,適配性廣。蒸發缸與螺旋刮刀均可選配316L/2205/2507/鈦材等耐腐蝕材質,可根據化工、電鍍等不同行業廢水的腐蝕性強度靈活選擇,有效避免廢水腐蝕導致的設備損壞,延長設備使用壽命,同時可穩定處理含鹽量5%-25%的各類高鹽廢水,適配多種工業場景。

Second, high-quality materials and wide adaptability. Both the evaporation cylinder and the spiral scraper can be optional with corrosion-resistant materials such as 316L/2205/2507/titanium. They can be flexibly selected according to the corrosion intensity of wastewater in different industries such as chemical engineering and electroplating, effectively avoiding equipment damage caused by wastewater corrosion, extending the service life of the equipment, and stably treating various high-salt wastewater with salt content of 5%-25%, adapting to a variety of industrial scenarios.

其三,結構緊湊,操作便捷。設備尺寸僅為5300*1800*3400mm,結構緊湊,無需占用大量廠房空間,適配中小型企業場地有限的痛點;同時自動化程度高,可實現24小時連續運行,無需大量人工值守,僅需1-2名工作人員進行日常巡檢與維護,降低人力成本。

Third, compact structure and convenient operation. The equipment size is only 5300*1800*3400mm, with a compact structure, no need to occupy a lot of plant space, adapting to the pain point of limited space for small and medium-sized enterprises; at the same time, it has high automation, can realize 24-hour continuous operation, no need for a lot of manual on duty, only 1-2 staff are needed for daily inspection and maintenance, reducing labor costs.

其四,合規環保,資源可回收。設備采用低溫負壓蒸發原理,全程無二次污染,處理后的廢水水質完全符合國家環保排放標準,確保企業高鹽廢水達標排放,徹底規避環保處罰風險;同時可將廢水中的鹽類物質充分結晶分離,實現鹽資源回收再利用,真正做到“變廢為寶”,契合綠色環保發展理念。

Fourth, compliant and environmentally friendly, with recyclable resources. The equipment adopts the principle of low-temperature negative pressure evaporation, with no secondary pollution throughout the process. The quality of treated wastewater fully meets the national environmental protection discharge standards, ensuring that enterprises' high-salt wastewater is discharged up to standard, and completely avoiding the risk of environmental penalties; at the same time, it can fully crystallize and separate the salt substances in the wastewater, realize the recycling of salt resources, truly achieve "turning waste into treasure", and conform to the concept of green and environmental protection development.


工作原理

廣東鑫山日處理5噸低溫蒸發結晶設備,核心依托自主研發的低溫蒸餾技術(low-temperature distillation technology),采用低溫負壓蒸發原理,全程模擬自然蒸發過程,通過科學的熱量交換與負壓控制,實現高鹽廢水的高效蒸發、濃縮與結晶,最終達成廢水達標排放與資源回收的雙重目標,具體工作原理分為四大步驟,流程清晰、運行穩定:

Guangdong Xinshan's low-temperature evaporation crystallization equipment with a daily treatment capacity of 5 tons relies on the independently developed low-temperature distillation technology (low-temperature distillation technology) as the core, adopts the principle of low-temperature negative pressure evaporation, simulates the natural evaporation process throughout the whole process, and realizes efficient evaporation, concentration and crystallization of high-salt wastewater through scientific heat exchange and negative pressure control, ultimately achieving the dual goals of up-to-standard wastewater discharge and resource recovery. The specific working principle is divided into four steps, with clear process and stable operation:

第一步,廢水預處理。將日均5噸的工業高鹽廢水收集后,導入設備預處理單元,去除廢水中的懸浮雜質、膠體、有害有機物等,避免雜質進入核心蒸發單元,造成設備結垢、堵塞,影響設備運行效率與使用壽命,為后續蒸發結晶處理奠定基礎。

Step 1: Wastewater pretreatment. After collecting 5 tons of industrial high-salt wastewater per day, it is introduced into the equipment's pretreatment unit to remove suspended impurities, colloids, harmful organic substances, etc. from the wastewater, avoiding impurities entering the core evaporation unit, causing equipment scaling and blockage, affecting equipment operation efficiency and service life, and laying the foundation for subsequent evaporation and crystallization treatment.

第二步,低溫負壓蒸發。預處理后的廢水進入核心蒸發缸(材質可選316L/2205/2507/鈦材),設備通過負壓系統將蒸發腔體內的氣壓降至標準大氣壓以下,使廢水的沸點降至60-80℃,搭配65KW總功率的高效換熱系統,快速將廢水加熱至沸點,實現低溫蒸發,最大限度減少能耗損耗,契合180度/噸的低能耗設計。

Step 2: Low-temperature negative pressure evaporation. The pretreated wastewater enters the core evaporation cylinder (material optional 316L/2205/2507/titanium). The equipment reduces the air pressure in the evaporation chamber below the standard atmospheric pressure through the negative pressure system, reducing the boiling point of the wastewater to 60-80℃. Combined with the efficient heat exchange system with 65KW total power, it quickly heats the wastewater to the boiling point, realizing low-temperature evaporation, minimizing energy consumption loss, and conforming to the low energy consumption design of 180 degrees per ton.

第三步,濃縮與結晶。隨著廢水不斷蒸發,水分轉化為水蒸氣排出,廢水中的鹽類物質濃度逐漸升高,當濃度達到飽和狀態后,鹽類物質開始析出結晶;設備內置316L/2205/2507/鈦材螺旋刮刀,勻速轉動刮除蒸發缸內壁的結晶,避免結晶附著結垢,確保設備連續穩定運行,同時將結晶收集至專用容器中,便于后續回收再利用。

Step 3: Concentration and crystallization. As the wastewater continues to evaporate, water is converted into water vapor and discharged, and the concentration of salt substances in the wastewater gradually increases. When the concentration reaches saturation, salt substances begin to precipitate and crystallize; the equipment is equipped with a 316L/2205/2507/titanium spiral scraper, which rotates at a constant speed to scrape off the crystals on the inner wall of the evaporation cylinder, avoiding crystal adhesion and scaling, ensuring continuous and stable operation of the equipment, and collecting the crystals into a special container for subsequent recycling.

第四步,冷凝回用與達標排放。蒸發產生的水蒸氣進入冷凝系統,冷卻后轉化為純凈的蒸餾水,可直接回用于企業生產環節,實現廢水資源化利用;若無需回用,蒸餾水可直接排放(完全符合國家環保排放標準);結晶收集后可進行進一步處理,實現鹽資源回收,真正達成“廢水零浪費、排放全合規”的目標。

Step 4: Condensation reuse and up-to-standard discharge. The water vapor generated by evaporation enters the condensation system, and is converted into pure distilled water after cooling, which can be directly reused in the enterprise's production links to realize wastewater resource utilization; if reuse is not needed, the distilled water can be directly discharged (fully meeting the national environmental protection discharge standards); after the crystals are collected, they can be further processed to realize salt resource recovery, truly achieving the goal of "zero wastewater waste and full compliance with discharge".


產品參數

參數名稱

具體規格

日處理量

5噸/天

每小時處理量

250L/H

設備尺寸

5300*1800*3400mm

蒸發缸材質

316L/2205/2507/鈦材(可選配)

螺旋刮刀材質

316L/2205/2507/鈦材(可選配)

總功率

65KW

能耗

180度/噸


客戶案例

廣東鑫山日處理5噸低溫蒸發結晶設備,已成功落地多家中小型工業企業,覆蓋化工、電鍍、食品加工等多個行業,憑借高效、節能、合規的優勢,贏得了客戶的廣泛認可,其中某中小型化工企業的應用案例最具代表性,詳細展示設備的實際處理效果與應用價值,為同行業企業提供參考。

Guangdong Xinshan's low-temperature evaporation crystallization equipment with a daily treatment capacity of 5 tons has been successfully put into use in many small and medium-sized industrial enterprises, covering chemical engineering, electroplating, food processing and other industries. With the advantages of high efficiency, energy saving and compliance, it has won wide recognition from customers. Among them, the application case of a small and medium-sized chemical enterprise is the most representative, which details the actual treatment effect and application value of the equipment, providing reference for enterprises in the same industry.

該案例中,廣東鑫山為客戶提供“設備供應+定制化工藝調試+售后運維”一站式服務,結合客戶化工高鹽廢水特性,選用2205材質蒸發缸與螺旋刮刀,搭配專屬高鹽廢水處理方案(high-salt wastewater treatment scheme),確保設備適配客戶日均5噸、含鹽量18%的化工高鹽廢水處理需求,設備運行至今,穩定達標,未出現任何環保違規問題,同時實現鹽資源回收再利用,為客戶降低了運營成本與環保風險。

In this case, Guangdong Xinshan provided the customer with one-stop services including "equipment supply + customized process commissioning + after-sales operation and maintenance". Combined with the characteristics of the customer's chemical high-salt wastewater, it selected 2205 material evaporation cylinder and spiral scraper, matched with an exclusive high-salt wastewater treatment scheme (high-salt wastewater treatment scheme), ensuring that the equipment adapts to the customer's daily treatment demand of 5 tons of chemical high-salt wastewater with 18% salt content. The equipment has been running stably and up to standard so far, without any environmental violations, and at the same time realized the recycling of salt resources, reducing the operating cost and environmental risk for the customer.


選配裝置

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