廣東鑫山日處理5噸低溫蒸發結晶設備,搭配定制化全流程高鹽廢水處理工藝,涵蓋廢水收集、預處理等6大環節,依托低溫蒸餾技術,能耗180度/噸,適配化工/電鍍等行業,實現廢水達標排放與資源回收,穩定高效且提供一站式售后運維。Guangdong Xinshan's 5 ton/day low-temperature evaporation crystallization equipment is matched with a customized full-process high-salt wastewater treatment process, including 6 links such as wastewater collection and pretreatment. Relying on low-temperature distillation technology, energy consumption is 180 degrees/ton, suitable for chemical, electroplating and other industries, realizin

廣東鑫山日處理10噸低溫蒸發結晶設備,結合核心參數與低溫蒸餾技術優勢,形成四大差異化特色,兼顧高效性、經濟性與穩定性,全方位適配中小型企業高鹽廢水處理需求,區別于傳統同類設備,核心特色如下:
Combined with core parameters and the advantages of low-temperature distillation technology, Guangdong Xinshan's low-temperature evaporation crystallization equipment with a daily treatment capacity of 10 tons forms four differentiated characteristics, taking into account efficiency, economy and stability, fully adapting to the high-salt wastewater treatment needs of small and medium-sized enterprises, different from traditional similar equipment, and the core characteristics are as follows:
其一,節能高效,運行成本低。設備搭載135KW總功率設計,依托低溫蒸餾技術,將能耗精準控制在180度/噸,比傳統高溫蒸發設備節能30%以上,大幅降低中小型企業日均10噸高鹽廢水處理的運營成本,同時每小時穩定處理5000L廢水,精準匹配10噸/天的處理需求,無廢水積壓隱患。
First, energy-saving and efficient, with low operating costs. Equipped with a 135KW total power design, the equipment relies on low-temperature distillation technology to accurately control energy consumption at 180 degrees per ton, which is more than 30% more energy-saving than traditional high-temperature evaporation equipment, greatly reducing the operating cost of treating 5 tons of high-salt wastewater per day for small and medium-sized enterprises. At the same time, it stably treats 500L of wastewater per hour, accurately matching the daily treatment demand of 10 tons, without the hidden danger of wastewater backlog.
其二,材質優質,適配性廣。蒸發缸與螺旋刮刀均可選配316L/2205/2507/鈦材等耐腐蝕材質,可根據化工、電鍍等不同行業廢水的腐蝕性強度靈活選擇,有效避免廢水腐蝕導致的設備損壞,延長設備使用壽命,同時可穩定處理含鹽量5%-25%的各類高鹽廢水,適配多種工業場景。
Second, high-quality materials and wide adaptability. Both the evaporation cylinder and the spiral scraper can be optional with corrosion-resistant materials such as 316L/2205/2507/titanium. They can be flexibly selected according to the corrosion intensity of wastewater in different industries such as chemical engineering and electroplating, effectively avoiding equipment damage caused by wastewater corrosion, extending the service life of the equipment, and stably treating various high-salt wastewater with salt content of 5%-25%, adapting to a variety of industrial scenarios.
其三,結構緊湊,操作便捷。設備尺寸僅為5300*1800*3400mm,結構緊湊,無需占用大量廠房空間,適配中小型企業場地有限的痛點;同時自動化程度高,可實現24小時連續運行,無需大量人工值守,僅需1-2名工作人員進行日常巡檢與維護,降低人力成本。
Third, compact structure and convenient operation. The equipment size is only 5300*1800*3400mm, with a compact structure, no need to occupy a lot of plant space, adapting to the pain point of limited space for small and medium-sized enterprises; at the same time, it has high automation, can realize 24-hour continuous operation, no need for a lot of manual on duty, only 1-2 staff are needed for daily inspection and maintenance, reducing labor costs.
其四,合規環保,資源可回收。設備采用低溫負壓蒸發原理,全程無二次污染,處理后的廢水水質完全符合國家環保排放標準,確保企業高鹽廢水達標排放,徹底規避環保處罰風險;同時可將廢水中的鹽類物質充分結晶分離,實現鹽資源回收再利用,真正做到“變廢為寶”,契合綠色環保發展理念。
Fourth, compliant and environmentally friendly, with recyclable resources. The equipment adopts the principle of low-temperature negative pressure evaporation, with no secondary pollution throughout the process. The quality of treated wastewater fully meets the national environmental protection discharge standards, ensuring that enterprises' high-salt wastewater is discharged up to standard, and completely avoiding the risk of environmental penalties; at the same time, it can fully crystallize and separate the salt substances in the wastewater, realize the recycling of salt resources, truly achieve "turning waste into treasure", and conform to the concept of green and environmental protection development.
廣東鑫山自主研發的日處理10噸低溫蒸發結晶設備,以低溫蒸餾技術(Low-Temperature Distillation Technology) 為核心,采用低溫負壓蒸發原理,全程模擬自然蒸發過程,通過精準熱量交換與智能負壓控制,實現高鹽廢水的高效蒸發、濃縮與結晶,同步達成廢水達標排放與資源循環回收雙重目標。設備運行流程清晰、穩定性強,具體工作原理如下:
日均10噸工業高鹽廢水經收集后,首先導入預處理單元,通過物理過濾+化學調理工藝,去除懸浮雜質、膠體及有害有機物,從源頭避免雜質進入核心蒸發單元導致結垢、堵塞,延長設備壽命,為后續蒸發結晶奠定潔凈基礎。
預處理后的廢水進入核心蒸發缸(材質可選316L/2205/2507/鈦材,耐腐抗結垢),設備通過負壓系統將蒸發腔氣壓降至標準大氣壓以下,使廢水沸點降至60-80℃(遠低于常壓沸點),搭配65KW高效換熱系統快速升溫至沸點,實現低溫蒸發。此過程最大限度減少高溫對鹽分的破壞,同時契合180kWh/噸的低能耗設計(較傳統蒸發設備節能30%以上),兼顧效率與經濟性。
廢水持續蒸發過程中,水分轉化為水蒸氣排出,鹽分濃度逐步升高至飽和狀態后自發析晶。設備內置316L/2205/2507/鈦材螺旋刮刀,通過勻速旋轉自動刮除蒸發缸內壁結晶,徹底避免結垢附著,確保24小時連續穩定運行。析出的結晶實時收集至專用容器,便于后續提純回收(如工業鹽再利用)。
蒸發產生的水蒸氣進入冷凝系統冷卻后,轉化為純凈蒸餾水:
若企業有回用需求,可直接接入生產環節(如設備冷卻、清洗用水),實現廢水資源化利用率>90%;
若無回用需求,蒸餾水經檢測完全符合國家《污水綜合排放標準》(GB8978-1996),可直接排放;
收集的結晶經簡單提純即可作為工業鹽回收,真正實現“廢水零浪費、排放全合規、資源再增值”的閉環目標。
Guangdong Xinshan 10 Tons/Day Low-Temperature Evaporation Crystallization Equipment – Technical Principles & Core Advantages
Relying on independently developed Low-Temperature Distillation Technology, Guangdong Xinshan’s 10-tons/day low-temperature evaporation crystallization equipment adopts the low-temperature negative pressure evaporation principle, simulating natural evaporation throughout the process. Through precise heat exchange and intelligent negative pressure control, it achieves efficient evaporation, concentration, and crystallization of high-salt wastewater, simultaneously meeting up-to-standard discharge and resource recycling goals. The process is clear and stable, with the following four key steps:
Wastewater Pretreatment: 10 tons of industrial high-salt wastewater per day are collected and fed into the pretreatment unit to remove suspended solids, colloids, and harmful organics, preventing scaling/clogging in the core evaporation unit, extending equipment lifespan, and ensuring clean feed for subsequent steps.
Low-Temperature Negative Pressure Evaporation: Pretreated wastewater enters the core evaporation cylinder (material options: 316L/2205/2507/titanium, corrosion-resistant), where the negative pressure system reduces chamber pressure below atmospheric level, lowering the boiling point to 60-80℃. Paired with a 65KW high-efficiency heat exchange system, rapid heating enables low-temperature evaporation, minimizing energy loss and aligning with the low energy consumption design of 180kWh/ton (30%+ more efficient than traditional equipment).
Concentration & Crystallization: As water evaporates, salt concentration rises to saturation and precipitates. A built-in 316L/2205/2507/titanium spiral scraper rotates uniformly to scrape crystals from the cylinder wall, avoiding scaling and ensuring 24/7 continuous operation. Crystals are collected in dedicated containers for easy recycling (e.g., industrial salt reuse).
Condensation Reuse & Up-to-Standard Discharge: Vapor from evaporation enters the condensation system, cooling into pure distilled water:
Reusable for production (e.g., cooling, cleaning) with a wastewater reuse rate >90%;
Directly dischargeable if unused (meeting China’s Integrated Wastewater Discharge StandardGB8978-1996);
Collected crystals can be purified for salt resource recovery, achieving a closed loop of "zero wastewater waste, full compliance, and resource value-added".
參數名稱 | 具體規格 |
|---|---|
日處理量 | 10噸/天 |
每小時處理量 | 5000L/H |
設備尺寸 | 7300*2800*5300mm |
蒸發缸材質 | 316L/2205/2507/鈦材(可選配) |
螺旋刮刀材質 | 316L/2205/2507/鈦材(可選配) |
總功率 | 135KW |
能耗 | 180度/噸 |
廣東鑫山日處理10噸低溫蒸發結晶設備,已成功落地多家中小型工業企業,覆蓋化工、電鍍、食品加工等多個行業,憑借高效、節能、合規的優勢,贏得了客戶的廣泛認可,其中某中小型化工企業的應用案例最具代表性,詳細展示設備的實際處理效果與應用價值,為同行業企業提供參考。
Guangdong Xinshan's low-temperature evaporation crystallization equipment with a daily treatment capacity of 10 tons has been successfully put into use in many small and medium-sized industrial enterprises, covering chemical engineering, electroplating, food processing and other industries. With the advantages of high efficiency, energy saving and compliance, it has won wide recognition from customers. Among them, the application case of a small and medium-sized chemical enterprise is the most representative, which details the actual treatment effect and application value of the equipment, providing reference for enterprises in the same industry.
該案例中,廣東鑫山為客戶提供“設備供應+定制化工藝調試+售后運維”一站式服務,結合客戶化工高鹽廢水特性,選用2205材質蒸發缸與螺旋刮刀,搭配專屬高鹽廢水處理方案(high-salt wastewater treatment scheme),確保設備適配客戶日均5噸、含鹽量18%的化工高鹽廢水處理需求,設備運行至今,穩定達標,未出現任何環保違規問題,同時實現鹽資源回收再利用,為客戶降低了運營成本與環保風險。
In this case, Guangdong Xinshan provided the customer with one-stop services including "equipment supply + customized process commissioning + after-sales operation and maintenance". Combined with the characteristics of the customer's chemical high-salt wastewater, it selected 2205 material evaporation cylinder and spiral scraper, matched with an exclusive high-salt wastewater treatment scheme (high-salt wastewater treatment scheme), ensuring that the equipment adapts to the customer's daily treatment demand of 5 tons of chemical high-salt wastewater with 18% salt content. The equipment has been running stably and up to standard so far, without any environmental violations, and at the same time realized the recycling of salt resources, reducing the operating cost and environmental risk for the customer.