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熱泵低溫結(jié)晶器_廣東鑫山低溫蒸餾高鹽廢水處理廠家 Heat Pump Low-Temperature Crystallizer_Guangdong Xinshan High-Salt Wastewater Treatment

日處理10噸低溫蒸發(fā)結(jié)晶設(shè)備_廣東鑫山_全流程高鹽廢水處理工藝廠家 10 Ton/Day Low-Temperature Evaporation Crystallization Equipment_G

廣東鑫山日處理5噸低溫蒸發(fā)結(jié)晶設(shè)備,搭配定制化全流程高鹽廢水處理工藝,涵蓋廢水收集、預(yù)處理等6大環(huán)節(jié),依托低溫蒸餾技術(shù),能耗180度/噸,適配化工/電鍍等行業(yè),實現(xiàn)廢水達標(biāo)排放與資源回收,穩(wěn)定高效且提供一站式售后運維。Guangdong Xinshan's 5 ton/day low-temperature evaporation crystallization equipment is matched with a customized full-process high-salt wastewater treatment process, including 6 links such as wastewater collection and pretreatment. Relying on low-temperature distillation technology, energy consumption is 180 degrees/ton, suitable for chemical, electroplating and other industries, realizin


產(chǎn)品細節(jié)

產(chǎn)品特色

廣東鑫山日處理10噸低溫蒸發(fā)結(jié)晶設(shè)備,結(jié)合核心參數(shù)與低溫蒸餾技術(shù)優(yōu)勢,形成四大差異化特色,兼顧高效性、經(jīng)濟性與穩(wěn)定性,全方位適配中小型企業(yè)高鹽廢水處理需求,區(qū)別于傳統(tǒng)同類設(shè)備,核心特色如下:

Combined with core parameters and the advantages of low-temperature distillation technology, Guangdong Xinshan's low-temperature evaporation crystallization equipment with a daily treatment capacity of 10 tons forms four differentiated characteristics, taking into account efficiency, economy and stability, fully adapting to the high-salt wastewater treatment needs of small and medium-sized enterprises, different from traditional similar equipment, and the core characteristics are as follows:

其一,節(jié)能高效,運行成本低。設(shè)備搭載135KW總功率設(shè)計,依托低溫蒸餾技術(shù),將能耗精準(zhǔn)控制在180度/噸,比傳統(tǒng)高溫蒸發(fā)設(shè)備節(jié)能30%以上,大幅降低中小型企業(yè)日均10噸高鹽廢水處理的運營成本,同時每小時穩(wěn)定處理5000L廢水,精準(zhǔn)匹配10噸/天的處理需求,無廢水積壓隱患。

First, energy-saving and efficient, with low operating costs. Equipped with a 135KW total power design, the equipment relies on low-temperature distillation technology to accurately control energy consumption at 180 degrees per ton, which is more than 30% more energy-saving than traditional high-temperature evaporation equipment, greatly reducing the operating cost of treating 5 tons of high-salt wastewater per day for small and medium-sized enterprises. At the same time, it stably treats 500L of wastewater per hour, accurately matching the daily treatment demand of 10 tons, without the hidden danger of wastewater backlog.

其二,材質(zhì)優(yōu)質(zhì),適配性廣。蒸發(fā)缸與螺旋刮刀均可選配316L/2205/2507/鈦材等耐腐蝕材質(zhì),可根據(jù)化工、電鍍等不同行業(yè)廢水的腐蝕性強度靈活選擇,有效避免廢水腐蝕導(dǎo)致的設(shè)備損壞,延長設(shè)備使用壽命,同時可穩(wěn)定處理含鹽量5%-25%的各類高鹽廢水,適配多種工業(yè)場景。

Second, high-quality materials and wide adaptability. Both the evaporation cylinder and the spiral scraper can be optional with corrosion-resistant materials such as 316L/2205/2507/titanium. They can be flexibly selected according to the corrosion intensity of wastewater in different industries such as chemical engineering and electroplating, effectively avoiding equipment damage caused by wastewater corrosion, extending the service life of the equipment, and stably treating various high-salt wastewater with salt content of 5%-25%, adapting to a variety of industrial scenarios.

其三,結(jié)構(gòu)緊湊,操作便捷。設(shè)備尺寸僅為5300*1800*3400mm,結(jié)構(gòu)緊湊,無需占用大量廠房空間,適配中小型企業(yè)場地有限的痛點;同時自動化程度高,可實現(xiàn)24小時連續(xù)運行,無需大量人工值守,僅需1-2名工作人員進行日常巡檢與維護,降低人力成本。

Third, compact structure and convenient operation. The equipment size is only 5300*1800*3400mm, with a compact structure, no need to occupy a lot of plant space, adapting to the pain point of limited space for small and medium-sized enterprises; at the same time, it has high automation, can realize 24-hour continuous operation, no need for a lot of manual on duty, only 1-2 staff are needed for daily inspection and maintenance, reducing labor costs.

其四,合規(guī)環(huán)保,資源可回收。設(shè)備采用低溫負壓蒸發(fā)原理,全程無二次污染,處理后的廢水水質(zhì)完全符合國家環(huán)保排放標(biāo)準(zhǔn),確保企業(yè)高鹽廢水達標(biāo)排放,徹底規(guī)避環(huán)保處罰風(fēng)險;同時可將廢水中的鹽類物質(zhì)充分結(jié)晶分離,實現(xiàn)鹽資源回收再利用,真正做到“變廢為寶”,契合綠色環(huán)保發(fā)展理念。

Fourth, compliant and environmentally friendly, with recyclable resources. The equipment adopts the principle of low-temperature negative pressure evaporation, with no secondary pollution throughout the process. The quality of treated wastewater fully meets the national environmental protection discharge standards, ensuring that enterprises' high-salt wastewater is discharged up to standard, and completely avoiding the risk of environmental penalties; at the same time, it can fully crystallize and separate the salt substances in the wastewater, realize the recycling of salt resources, truly achieve "turning waste into treasure", and conform to the concept of green and environmental protection development.


工作原理

廣東鑫山日處理10噸低溫蒸發(fā)結(jié)晶設(shè)備——技術(shù)原理與核心優(yōu)勢

廣東鑫山自主研發(fā)的日處理10噸低溫蒸發(fā)結(jié)晶設(shè)備,以低溫蒸餾技術(shù)(Low-Temperature Distillation Technology) 為核心,采用低溫負壓蒸發(fā)原理,全程模擬自然蒸發(fā)過程,通過精準(zhǔn)熱量交換與智能負壓控制,實現(xiàn)高鹽廢水的高效蒸發(fā)、濃縮與結(jié)晶,同步達成廢水達標(biāo)排放資源循環(huán)回收雙重目標(biāo)。設(shè)備運行流程清晰、穩(wěn)定性強,具體工作原理如下:

一、廢水預(yù)處理:保障核心單元高效運行

日均10噸工業(yè)高鹽廢水經(jīng)收集后,首先導(dǎo)入預(yù)處理單元,通過物理過濾+化學(xué)調(diào)理工藝,去除懸浮雜質(zhì)、膠體及有害有機物,從源頭避免雜質(zhì)進入核心蒸發(fā)單元導(dǎo)致結(jié)垢、堵塞,延長設(shè)備壽命,為后續(xù)蒸發(fā)結(jié)晶奠定潔凈基礎(chǔ)。

二、低溫負壓蒸發(fā):低能耗高效蒸發(fā)核心

預(yù)處理后的廢水進入核心蒸發(fā)缸(材質(zhì)可選316L/2205/2507/鈦材,耐腐抗結(jié)垢),設(shè)備通過負壓系統(tǒng)將蒸發(fā)腔氣壓降至標(biāo)準(zhǔn)大氣壓以下,使廢水沸點降至60-80℃(遠低于常壓沸點),搭配65KW高效換熱系統(tǒng)快速升溫至沸點,實現(xiàn)低溫蒸發(fā)。此過程最大限度減少高溫對鹽分的破壞,同時契合180kWh/噸的低能耗設(shè)計(較傳統(tǒng)蒸發(fā)設(shè)備節(jié)能30%以上),兼顧效率與經(jīng)濟性。

三、濃縮與結(jié)晶:連續(xù)穩(wěn)定運行+結(jié)晶自動收集

廢水持續(xù)蒸發(fā)過程中,水分轉(zhuǎn)化為水蒸氣排出,鹽分濃度逐步升高至飽和狀態(tài)后自發(fā)析晶。設(shè)備內(nèi)置316L/2205/2507/鈦材螺旋刮刀,通過勻速旋轉(zhuǎn)自動刮除蒸發(fā)缸內(nèi)壁結(jié)晶,徹底避免結(jié)垢附著,確保24小時連續(xù)穩(wěn)定運行。析出的結(jié)晶實時收集至專用容器,便于后續(xù)提純回收(如工業(yè)鹽再利用)。

四、冷凝回用與達標(biāo)排放:資源循環(huán)+合規(guī)處置

蒸發(fā)產(chǎn)生的水蒸氣進入冷凝系統(tǒng)冷卻后,轉(zhuǎn)化為純凈蒸餾水

  • 若企業(yè)有回用需求,可直接接入生產(chǎn)環(huán)節(jié)(如設(shè)備冷卻、清洗用水),實現(xiàn)廢水資源化利用率>90%


  • 若無回用需求,蒸餾水經(jīng)檢測完全符合國家《污水綜合排放標(biāo)準(zhǔn)》(GB8978-1996),可直接排放;


  • 收集的結(jié)晶經(jīng)簡單提純即可作為工業(yè)鹽回收,真正實現(xiàn)“廢水零浪費、排放全合規(guī)、資源再增值”的閉環(huán)目標(biāo)。


Guangdong Xinshan 10 Tons/Day Low-Temperature Evaporation Crystallization Equipment – Technical Principles & Core Advantages

Relying on independently developed Low-Temperature Distillation Technology, Guangdong Xinshan’s 10-tons/day low-temperature evaporation crystallization equipment adopts the low-temperature negative pressure evaporation principle, simulating natural evaporation throughout the process. Through precise heat exchange and intelligent negative pressure control, it achieves efficient evaporation, concentration, and crystallization of high-salt wastewater, simultaneously meeting up-to-standard discharge and resource recycling goals. The process is clear and stable, with the following four key steps:

  1. Wastewater Pretreatment: 10 tons of industrial high-salt wastewater per day are collected and fed into the pretreatment unit to remove suspended solids, colloids, and harmful organics, preventing scaling/clogging in the core evaporation unit, extending equipment lifespan, and ensuring clean feed for subsequent steps.


  2. Low-Temperature Negative Pressure Evaporation: Pretreated wastewater enters the core evaporation cylinder (material options: 316L/2205/2507/titanium, corrosion-resistant), where the negative pressure system reduces chamber pressure below atmospheric level, lowering the boiling point to 60-80℃. Paired with a 65KW high-efficiency heat exchange system, rapid heating enables low-temperature evaporation, minimizing energy loss and aligning with the low energy consumption design of 180kWh/ton (30%+ more efficient than traditional equipment).


  3. Concentration & Crystallization: As water evaporates, salt concentration rises to saturation and precipitates. A built-in 316L/2205/2507/titanium spiral scraper rotates uniformly to scrape crystals from the cylinder wall, avoiding scaling and ensuring 24/7 continuous operation. Crystals are collected in dedicated containers for easy recycling (e.g., industrial salt reuse).


  4. Condensation Reuse & Up-to-Standard Discharge: Vapor from evaporation enters the condensation system, cooling into pure distilled water:


    • Reusable for production (e.g., cooling, cleaning) with a wastewater reuse rate >90%;


    • Directly dischargeable if unused (meeting China’s Integrated Wastewater Discharge StandardGB8978-1996);


    • Collected crystals can be purified for salt resource recovery, achieving a closed loop of "zero wastewater waste, full compliance, and resource value-added".



產(chǎn)品參數(shù)

參數(shù)名稱

具體規(guī)格

日處理量

10噸/天

每小時處理量

5000L/H

設(shè)備尺寸

7300*2800*5300mm

蒸發(fā)缸材質(zhì)

316L/2205/2507/鈦材(可選配)

螺旋刮刀材質(zhì)

316L/2205/2507/鈦材(可選配)

總功率

135KW

能耗

180度/噸


客戶案例

廣東鑫山日處理10噸低溫蒸發(fā)結(jié)晶設(shè)備,已成功落地多家中小型工業(yè)企業(yè),覆蓋化工、電鍍、食品加工等多個行業(yè),憑借高效、節(jié)能、合規(guī)的優(yōu)勢,贏得了客戶的廣泛認可,其中某中小型化工企業(yè)的應(yīng)用案例最具代表性,詳細展示設(shè)備的實際處理效果與應(yīng)用價值,為同行業(yè)企業(yè)提供參考。


Guangdong Xinshan's low-temperature evaporation crystallization equipment with a daily treatment capacity of 10 tons has been successfully put into use in many small and medium-sized industrial enterprises, covering chemical engineering, electroplating, food processing and other industries. With the advantages of high efficiency, energy saving and compliance, it has won wide recognition from customers. Among them, the application case of a small and medium-sized chemical enterprise is the most representative, which details the actual treatment effect and application value of the equipment, providing reference for enterprises in the same industry.


該案例中,廣東鑫山為客戶提供“設(shè)備供應(yīng)+定制化工藝調(diào)試+售后運維”一站式服務(wù),結(jié)合客戶化工高鹽廢水特性,選用2205材質(zhì)蒸發(fā)缸與螺旋刮刀,搭配專屬高鹽廢水處理方案(high-salt wastewater treatment scheme),確保設(shè)備適配客戶日均5噸、含鹽量18%的化工高鹽廢水處理需求,設(shè)備運行至今,穩(wěn)定達標(biāo),未出現(xiàn)任何環(huán)保違規(guī)問題,同時實現(xiàn)鹽資源回收再利用,為客戶降低了運營成本與環(huán)保風(fēng)險。


In this case, Guangdong Xinshan provided the customer with one-stop services including "equipment supply + customized process commissioning + after-sales operation and maintenance". Combined with the characteristics of the customer's chemical high-salt wastewater, it selected 2205 material evaporation cylinder and spiral scraper, matched with an exclusive high-salt wastewater treatment scheme (high-salt wastewater treatment scheme), ensuring that the equipment adapts to the customer's daily treatment demand of 5 tons of chemical high-salt wastewater with 18% salt content. The equipment has been running stably and up to standard so far, without any environmental violations, and at the same time realized the recycling of salt resources, reducing the operating cost and environmental risk for the customer.


選配裝置

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